Designed for the recycling and processing of plastic films, this waste plastic granulator machine of ours efficiently converts waste films into high quality plastic pellets. Its unique feeding system enables smooth input of all types of plastic films, including PE, PP, etc., reducing the risk of material blockage.
In addition, our film pelletizing machine supports customization, adjusting the parameters and configuration of the machine to meet different production requirements according to customers’ specific needs. Whether it is used for plastic recyclers or new material producers, the machine is ideal for improving production efficiency and product quality.
Advantages of The Film Pelletizing Machine
- Feeding: Equipped with special conveying and feeding devices to ensure that the material enters the machine smoothly, reducing the risk of clogging;
- Pellet quality: A highly efficient granulation process ensures uniform pellets with stable quality for subsequent processing.
- Conversion rate: Optimised design improves the conversion rate of raw materials and minimizes waste.
- Durability: The use of high-quality materials and advanced technology to ensure long-term stable operation of the equipment and reduce maintenance costs.
- Customization: Equipment configuration and functions are customized according to customer needs to meet the special requirements of different markets.
What Materials Does The Film Granulator Handle?
The pelletizing machine plastic is capable of processing many types of waste plastics, mainly including:
Post-Consumer Waste Plastics
Film granulators can effectively recycle post-consumer plastic waste such as discarded plastic shopping bags, packaging film, and food packaging. These materials are usually cleaned and crushed before entering the granulation process to be converted into reusable plastic pellets, fuelling the circular economy.
Post-Industrial Film Waste
In addition, the equipment is also suitable for post-industrial film waste, including trimmings and waste films generated during the production process. These materials are not used in the production process and are directly fed into the film granulator for processing, ensuring effective utilization of resources and reduction of industrial waste.
How does A Recycling Granulator work?
Firstly, a conveyor belt transports the film material to the force feeder, which is specially designed to handle the film material and ensure a smooth feeding process.
Subsequently, the film enters the pelletizing machine and starts to melt under the action of the heating unit. The rotary motion of the screw pushes the molten plastic material into the die head, which extrudes a continuous strip of plastic. This process ensures that the film material is efficiently processed into high-quality plastic granules for subsequent reuse.
Plastic granulating machines are usually used with other machines to form a complete plastic pelletizing line. Some plastic raw materials are dirty and large, and they need to be crushed and cleaned first.
Working Video of Film Granulator
This video shows you the complete process of processing plastic film into plastic pellets.
3 Heating Methods For Pelletizing Recycling Machine
After understanding the working principle, the next will be the heating device of the granulator, we provide customers with three kinds of heating methods.
- Electromagnetic heating: The most efficient way to heat. This method utilizes electromagnetic heating to generate heat and ensure efficient melting and extrusion.
- Electric heating: Electric heating coils are used to provide stable and controllable heat, which is suitable for all kinds of plastics in the pelletizing process. Plastic recycling pelletizer auxiliaries are generally heated electrically.
- Ceramic Heating: Ceramic heating elements have excellent thermal conductivity, enabling precise temperature control during the pelletizing process.
Plastic Granulation Temperature
The pelletizing temperature of plastic films usually depends on the type and properties of the specific plastic material used, as well as the model and design of the waste plastic granulator machine.
In general, common plastic film materials such as PE and PP are typically pelletized at temperatures between 180°C and 240°C.
In addition, depending on the properties of the plastic, such as melting point and melt index, small-scale tests can also be carried out to determine the optimum extrusion pelletizing machine heating temperature.
FAQ on Extrusion Pelletizing Machine
- Q: What types of plastic materials can the waste plastic granulator machine handle?
A: The pelletizing recycling machine is designed to process a wide range of plastic materials, including PP, PE, and other films and bags. - Q: How can I ensure the quality of the plastic pellets produced?
A: Adjusting the proper temperature settings and regular maintenance of the plastic granulating machine will ensure a consistently high-quality pellet output. - Q: Is the waste plastic granulator machine easy to operate and maintain?
A: Yes, our film recycling machines are designed to be user-friendly and require only simple regular maintenance.
4. Q: Can the extrusion pelletizing machine handle large quantities of plastic scrap?
A: Yes, our machines are suitable for small-scale operations as well as capable of handling large-scale plastic recycling operations with a high degree of flexibility.
5. Q: How do I choose the right model of plastic granulating machine for me?
A: Choosing the right model for waste plastic granulator machines needs to take into account the type of raw material, output demand, working environment, and other factors. Our technical team can provide professional advice based on your specific situation to ensure that the most suitable model is selected.
6. Q: What is the capacity of a waste plastic granulator machine?
A: The capacity depends on the machine model and the type of raw material. The output of our film granulator is about 100kg/h to 500kg/h. If you need a larger output granulator, we can also customize it for you.
7. Q: Do you provide installation and commissioning services?
A: Yes, we can provide installation, commissioning, and training services to ensure that the pelletizing machine plastic is properly commissioned in your plant.
Successful cases of plastic granulating machine
Our waste plastic granulator machines have been exported to Germany, Mozambique, Sri Lanka, Saudi Arabia, Cote d’Ivoire, and other countries. This internationalized performance fully proves the reliability and efficiency of our machines.
If you are also engaged in the plastic recycling business, please leave your message on our website and we will recommend the most suitable pelletizing recycling machine for you.
pelletizing recycling machine information
| Product | Film Pelletizing Machine |
| Capacity | 100-500kg/h |
| Raw material | PP raffia bags, cement bags, waste agricultural film and greenhouse film, nonwoven material, shrink wrap, stretch film, bubble wrap, laminated film, in-house (post-industrial) film waste, jumbo bags, etc. |
| Final product | Recycled resins |
| Heating method | Electromagnetic heating, electric heating, ceramic Heating |
| Mold Head | Gear die heads, hydraulic die heads, screenless slagging die heads |
| customization | customizable |
| Delivery | 20-25 days |
| Installation | Online or on-site assistance |
| Warranty | 12 months |
Contact Us For Granulation Solutions
If you are looking for an efficient pelletizing solution, please feel free to contact us. We have a dedicated team of professionals who can customize equipment and processes to meet your specific needs and help you achieve your plastics recycling and reuse goals.
Whether it’s film, bottles, or any other type of plastic, we have the right solution to ensure your production process is smooth and efficient. Please feel free to contact us and let’s discuss the optimal solution.