The tire recycling machine is essential for efficiently recycling waste tires into reusable rubber materials. Recently, an Australian customer contacted our sales manager Sunny seeking a reliable solution for processing passenger car and truck tires with diameters up to 1200mm.
The customer planned to reduce whole tires into rubber blocks smaller than 100mm for further recycling and required a production capacity of 5-6 tons per hour. After detailed discussions and an analysis of the customer’s requirements, our team designed a customized tire recycling solution that perfectly matched the project needs.
顧客の要件
The Australian customer wanted to process:
- Passenger car tires
- Truck tires
- Tire diameter up to 1200mm
- Final output size below 100mm (10cm)
- Capacity of 5-6 tons per hour
- Voltage: 415V, 50Hz, 3 Phase
To achieve these goals efficiently, the customer required a complete tire processing system capable of removing steel bead wires, reducing tire size, and shredding the tires into the desired output.
Customized Tire Recycling Machine Solution
After fully understanding the project requirements, Sunny recommended a complete tire recycling line consisting of:
Double Hook Double-Sided Tire Debeader
The customer specifically requested a machine capable of pulling out steel bead wires from both sides of the tire simultaneously.
To meet this requirement, we recommended our double hook double-sided wire drawing machine.
Main features:
- Suitable for tires with diameters of 900-1200mm
- Simultaneously removes steel bead wires from both tire sides
- Reduces labor intensity
- Improves processing efficiency
- Output: 60-120 tires per hour
- Motor power: 22kW
By removing the bead wires before shredding, the customer can protect downstream equipment and improve overall recycling efficiency.
タイヤカッティングマシン
After the bead wires are removed, the tires are still too large to be fed directly into the shredder.
Therefore, a tire cutting machine is used to cut each tire into two or three smaller sections. This step makes the material easier to handle and ensures smooth feeding into the shredding system.
Benefits include:
- Easier material transportation
- Improved shredding efficiency
- Reduced load on the shredder
- Stable continuous operation
Double Shaft Tire Shredder
The final stage of the tire processing machine line is the shredding system.
For this project, we configured an SL-1500 double shaft tire shredder.
Key specifications:
- Model: SL-1500
- Motor Power: 55kW × 2
- Capacity: 5-6 t/h
- Number of Blades: 19
- Shaft Speed: 8-11 r/min
The tire shredder reduces the tire pieces into rubber blocks smaller than 100mm, meeting the customer’s desired output specification.
Customer Visit Before Order Confirmation
Before placing the order, the customer traveled to our factory for an on-site visit.
During the visit, the customer:
- Inspected our manufacturing workshop
- Learned about the working process of each tire recycling machine machine
- Discussed technical details with our engineers
- Confirmed equipment specifications
- Verified production capacity and output requirements
Through face-to-face communication and equipment inspection, the customer gained a clear understanding of the complete tire recycling process and finalized the order with confidence.
Advantages of This Tire Recycling Machine Line
This customized tire recycling machine solution offers several advantages:
- Efficient Steel Wire Removal: The double-sided tire debeader machine removes bead wires from both sides at the same time, significantly improving productivity.
- High Processing Capacity: The entire line is designed to achieve 5-6 tons per hour, meeting the customer’s production target.
- Stable and Durable Operation: The tire shredder uses heavy-duty shafts and high-quality H13 blades, ensuring long service life and reliable performance.
- Flexible Configuration: The solution can be adjusted according to different tire sizes, output requirements, and factory layouts.
- Ideal for Passenger and Truck Tires: The line is suitable for processing tires up to 1200mm in diameter, covering most passenger and truck tire recycling applications.
結論
For this Australian project, our team provided a customized tire recycling machine solution consisting of a double hook double-sided wire drawing machine, a tire cutting machine, and a heavy-duty double shaft shredder. The system is capable of processing passenger car and truck tires up to 1200mm in diameter and producing rubber blocks smaller than 100mm at a capacity of 5-6 tons per hour.
By carefully understanding the customer’s requirements and providing professional technical support, we delivered a practical and efficient tire recycling solution that fully met the customer’s production goals. If you are planning a tire recycling project and need a customized tire processing machine line, feel free to contact us for professional advice and equipment recommendations.